System Solutions

Our system solutions are additional components to the pyrometer which expedient extend the application range.
If there are any further questions please do not hesitate to contact us


Digital indicator IF0000

Digital Indicator IF0000

LED digital display for panel mounting.
For use with a digital Sensortherm pyrometer and display of:

  • Measuring temperature, pyrometer parameters, active limit switches
 
 
Details
  • Easy to read 4 digit, 7 segment LED display
  • Automatic detection of Sensortherm pyrometers
  • Access and settings of all pyrometer parameters without PC
  • Additional parametrizing of the pyrometer utilizing SensorWin software
  • 4 switch outputs
  • Digital communication interface output RS232 /485 (switchable)
  • Switchable from °C to °F
  • Temperature display and analysis via SensorWin software
Datasheet: IF0000

PID program controller Regulus

PID Program Controller Regulus RF and RD

Regulus RF and RD are specially designed programmable PID controllers for use with a Sensortherm pyrometer and enable intelligent and very fast control processes. They are available in a compact panel mounting version or a desktop housing for use with two pyrometers and additional relays contacts.

  • Regulus RF: PID program controller for panel mounting
  • Regulus RD: PID program controller as bench top model

Typical application is the process control of nearly all heating processes

  • Inductive soldering
  • Laser soldering
  • Soldering under inert gas
  • Specific preheating and reheating of welding processes

Functions:

  • Adaptable to nearly every induction system (also for modernizing existing systems with manipulated variable input)
  • Direct output of a continuously adapted 0-10 V manipulated variable for controlling the high-frequency generator or the power component
  • Auto-Tune function for automatic determination of control parameters
  • Additional connection of up to 2 thermocouples possible
 
 
Details
Timed heating ramps, holding times and cooling rates are selectively programmable. Intelligent APA (Automatic Process Adaptation) functions improve process control for soldering applications. The extensive logging functions of the SensorTools software are ideal for “online” monitoring and for subsequent analysis of the processes. The controller is able to take full advantage in the high requirements of the laser power control. Applications such as laser hardening, laser soldering or laser welding are no problem due to an extremely fast sampling time of only 100 μs.
  • Extremely fast sampling time of  100 µs
  • 990 program steps within 26 programs
  • Automatic detection of Sensortherm pyrometers
  • Thermocouple input (optional)
  • Measurement range overlap control
  • AutoTune function
  • Multiple I/O’s: 7 digital outputs and 6 digital inputs
  • Emissivity adjustable for every program step
  • Easy programming via software
  • Also for modernization of existing plants with control input

Additionally at desktop housing model RD

  • Two pyrometers can be connected (e.g. to enlarge the overall temperature range)
  • Up to two thermo couple inputs possible, type S or K
  • 4 limit relays: 230 V, 6 A

SensorTools for Regulus is the standard software to program the Regulus, then the Regulus completely autonomously executes the programmed control steps. Operation with PC connection additionally allows direct visual control of a running process.

  • Controller configuration
  • Creating and saving programs
  • Recording and storing of controlling and temperature processes for documentation purposes
  • Presentation and interpretation of stored events
  • AutoTune function for automatic detection of useful p and i values

Datasheet: Regulus RF / RD

 

 

Temperature Scanner Galaxy SC11 / SC12 / SC31 / SC32 for Metis Pyrometers

Temperature Scanner GalaxyThe Galaxy line scanner is used for continuous scanning of measurement objects and always detects the temperature on a line. The scanner can be combined with various Metis series pyrometers and is therefore suitable for the measurement of many different materials, depending on the choice of pyrometer.
The scanner is equipped with a stepper motor for extremely long service life and continuous 24/7 operation. Angular position and the scanning speed can be adjusted. In addition, up to 4 individual scanning areas can be defined for separate analysis. The step speed is adjustable between 1 and 4000 steps per second. The scan angle is split into 1600 single high-resolution steps: Models SC11 / SC12 between 3.6 and 90°, and Models SC31 / SC32 from 0.6 to 15°.

  • SC11 / SC31: Operation via software or ASCII commands
  • SC12 / SC32: Additional with four analog 0/4-20 mA outputs, digital display and pushbuttons to configure the system without computer.
 
 
Details
 

Field of Application:

  • Creation of temperature profiles in 3D and 2D via provided software GalaxyView
  • Measuring of several workpieces on a line
  • Position detection of workpieces

Using the cooling housing KG23, the Galaxy can use even under harsh conditions.

Datasheet: Galaxy

 

 

Scanning mirror adapter SC10Scanning Mirror Adapter SC10
for Metis and Sirius Pyrometers

An SC10 scanner is primarily used to detect the maximum temperature of objects, where at fixed aligned pyrometers the measuring object would move out of focus or cold parts of surfaces (e.g. scale) does not display the required measurement result.


 
 
Details

Field of Application:

  • Peak value temperature measurement over a large area
  • Measurement of thin wires
  • Detecting scale-free points on scaled metal surfaces
  • Detection and measurement of hot spots
  • Temperature peak detection of slabs, billets or steel strips
Datasheet: SC10

Heavy-Duty Measuring System

The Pyrometer Measuring System in Heavy Stainless Steel Design is designed for continuous temperature measurement in:
  • Hot strip rolling mills
  • Continuous casting plants
  • Casting machines / automatic casting units
  • Pipe welding machines
  • similarly harsh industrial conditions
 
 
Details

Precise measurements under hardest conditions:

  • Use up to 250°C on the measuring head without additional cooling
  • With ratio or radiation pyrometers for 2-channel or 1-channel measurements
  • Extremely resistant stainless steel braided hose
  • Air flushing and air purge of the optics system
  • With high-speed models for measurements at high rolled strip speeds
The system is optimally adapted to the application conditions in the steel industry. The optics system is designed for up to 250°C, the purge air provides additional cooling and keeps the optics tube and thus the pyrometer field of vision free from contamination.
The electronics of the measuring system is mounted in up to 30 meters in a protected position.
  • Flexible application by remotely adjustable emissivity and innovative automatic process adaptation
  • Special pouring stream mode available as an option
  • Customer-specific recalibration possible
  • Highly accurate measurements by latest processor technology and fully digital signal processing
  • Fastest exposure times with smallest spot sizes
  • Using the peak picker allows to detect even smallest scale cracks which represent the “real” temperature to be measured
Application example hot strip rolling mill
Stranguss-Unterbandmessung
In this application it is measured by the pyrometer from below of the strip, so that the measurement result is not affected by scale or water puddles on the strip. The evaluation unit is remotely installed in the control cabinet. The measuring tube is kept free from contaminants with flush air.
Datasheet: Heavy-Duty Measuring System

Measurement Data and Maximum Value Storage AZ76

The AZ76 measures the temperatures of passing measuring objects with a pyrometer and determines their maximum temperature. These values the AZ76 compares with a predetermined temperature range and output a corresponding control signal (via 4 switching outputs for the states overheated, too warm, good or too low) if temperatures are in accordance or deviation. Each measured value with valuation result, date and time is stored in the device (max. 32000 records). Data can be read out via interface commands or via the external software SchmiedeWin.

 
 
Details
4 signal inputs can be used to transmit switching signals to the AZ76 of successfully changed switching gates to the correct position, and save in the log.

A common use of AZ67 is for the quality assurance and logging in forging that measure a forgings blank and control a switch for the reject for non-compliance with the temperature required:

Too hot –> Reject
Too warm –> Reenters the circulation (parameter is optional available)
Good –> Production
Too low –> Can be re-heated and enters the circulation

Datasheet (German): AZ76